CCA Manufacturing

Mnemonics has extensive CCA manufacturing experience in producing high-quality, complex electronic and electromechanical products for the commercial, medical, and defense markets. Our long-term experience in providing rapid prototyping, manufacturing, engineering support, fiber optic experience, full turnkey production, and logistics support for these markets enhances our ability to meet and exceed our Customers’ expectations. Our manufacturing personnel have the skills necessary to produce products meeting pertinent customer specifications and special requirements.

Utilizing our three production assembly lines and other specialized equipment, our manufacturing facility offers a variety of capabilities. We specialize in Surface Mount Technology (SMT) and Thru-Hole (PTH) component placement for CCAs. We have experience with components such as BGAs, µBGAs, FPGAs, QFPs, and QFNs and utilize conformal coat as required. In addition, we utilize dry storage and all boards go through a baking process before production.

Production Line One – SMT

Mnemonics’ Production Line One is capable of 36,000 CPH, placing discrete components sized as small as 0201 and BGAs and QFPs as large as 45mm x 100mm. Production line one can run multi-layered boards, with a minimum board size of 50mm x 50mm (2.0″x2.0″) and a maximum board size of 460mm x 440mm (18.1″x17.3″).

DEK Horizon 03iX Screen Printer

•2Di Hawkeye® Solder Paste Inspection
•RoHS and Leaded Solder Capable

Phillips Opal X II

•Placing accuracy at 3 sigma: 50 micron for chips, 40 micron for QFP’s.

Phillips Topaz X II

•Placing accuracy at 3 sigma: 50 micron for chips, 35 micron for QFP’s.

Phillips Emerald X II

•Placing accuracy at 3 sigma: 50 micron for chips, 30 micron for QFP’s.
•Tray Changer houses up to 40 trays.

YesTech F1 Inline Automated Optical Inspection•Inline defect detection of components, leads, and solder.

Vitronics XPM2 1030 Reflow Oven•10 Heating Zones and 3 Cooling Zones
•KIC® 24/7 Thermal Manager Virtual Profiling Tool

Production Line Two – SMT

Mnemonics’ Production Line Two is capable of 40,000 CPH, placing discrete components sized as small as 0201 and BGAs and QFPs as large as 6.4 mm to 51mm (0.25″ to 2.0″) square. Production line two can run multi-layered boards, with a minimum board size of 50mm x 50mm (2.0″×2.0″) and a maximum board size of 635mm x 508mm (25.00″x20.00″)

DEK Horizon 8 Screen Printer

•Hawkeye® 750 Solder Paste Inspection
•RoHS and Leaded Solder Capable

Universal 4796L HSP SMT Chip Shooter•16 position rotary turret with five nozzles per head
•160 feeder capacity configurations

Universal SMT GSM1

•Tray Changer houses up to 56 trays.

YesTech F1 Inline Automated Optical Inspection

•Inline defect detection of components, leads, and solder.

Vitronics XPM2 1030 Reflow Oven

•10 Heating Zones and 3 Cooling Zones
•KIC® 24/7 Thermal Manager Virtual Profiling Tool

Production Line Three – PTH

Mnemonics’ Production Line Three is our thru-hole line. While, thru-hole technology is fading away, it is important that we are capable of fulfilling customer needs for boards that require thru-hole components.

Universal R6796A Unimod DIP Inserter

•3,400 CPH

Universal 6241C VCD Inserter

•15,000 CPH
•Expanded Range Verifier to test components before insertion

Hand Installation Slide Line

•Hand Installation Line for components that cannot be placed by equipment

Electrovert Electra Wave Solder

•Board Width:
Minimum 50.8mm (2.00″)
Maximum 508.0mm (20.00″)

Conformal Coat System

production line three
Mnemonics’ Conformal Coat System is housed within a specialized room, which is equipped with hard ceilings, and is pressurized with positive air flow which helps reduce dust particles. The room operates under black light to help ensure the coating quality of all conformal coated boards.