Mnemonics has extensive experience in producing high quality, complex electronic and electromechanical products for the commercial, medical, and defense markets. Our long-term experience in providing rapid prototyping, manufacturing, engineering support, fiber optic experience, full turnkey production, and logistics support for these markets enhances our ability to meet and exceed our Customers’ expectations. Our manufacturing personnel have the skills necessary to produce products meeting pertinent customer specifications and special requirements.
CCA Manufacturing
Utilizing our three production assembly lines and other specialized equipment, our manufacturing facility offers a variety of capabilities. We specialize in Surface Mount Technology (SMT) and Thru-Hole (PTH) component placement for CCAs. We have experience with components such as BGAs, µBGAs, FPGAs, QFPs, and QFNs and utilize conformal coat as required. In addition, we utilize dry storage and all boards go through a baking process before production.
Production Line One – SMT
Mnemonics’ Production Line One is capable of 36,000 CPH, placing discrete components sized as small as 0201 and BGAs and QFPs as large as 45mm x 100mm. Production line one can run multi-layered boards, with a minimum board size of 50mm x 50mm (2.0″x2.0″) and a maximum board size of 460mm x 440mm (18.1″x17.3″).
DEK Horizon 03iX Screen Printer •2Di Hawkeye® Solder Paste Inspection |
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•Placing accuracy at 3 sigma: 50 micron for chips, 40 micron for QFP’s. |
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•Placing accuracy at 3 sigma: 50 micron for chips, 35 micron for QFP’s. |
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•Placing accuracy at 3 sigma: 50 micron for chips, 30 micron for QFP’s. |
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 YesTech F1 Inline Automated Optical Inspection •Inline defect detection of components, leads, and solder. |
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 Vitronics XPM2 1030 Reflow Oven •10 Heating Zones and 3 Cooling Zones |
Production Line Two – SMT
Mnemonics’ Production Line Two is capable of 40,000 CPH, placing discrete components sized as small as 0201 and BGAs and QFPs as large as 6.4 mm to 51mm (0.25″ to 2.0″) square. Production line two can run multi-layered boards, with a minimum board size of 50mm x 50mm (2.0″×2.0″) and a maximum board size of 635mm x 508mm (25.00″x20.00″)
•Hawkeye® 750 Solder Paste Inspection |
 Universal 4796L HSP SMT Chip Shooter •16 position rotary turret with five nozzles per head |
 Universal SMT GSM1
•Tray Changer houses up to 56 trays. |
 YesTech F1 Inline Automated Optical Inspection
•Inline defect detection of components, leads, and solder. |
Vitronics XPM2 1030 Reflow Oven •10 Heating Zones and 3 Cooling Zones |
Production Line Three – PTH
Mnemonics’ Production Line Three is our thru-hole line. While, thru-hole technology is fading away, it is important that we are capable of fulfilling customer needs for boards that require thru-hole components.
 Universal R6796A Unimod DIP Inserter
•3,400 CPH |
 Universal 6241C VCD Inserter
•15,000 CPH |
 Hand Installation Slide Line
•Hand Installation Line for components that cannot be placed by equipment |
 Electrovert Electra Wave Solder
•Board Width: |
Conformal Coat System
Mnemonics’ Conformal Coat System is housed within a specialized room, which is equipped with hard ceilings, and is pressurized with positive air flow which helps reduce dust particles. The room operates under black light to help ensure the coating quality of all conformal coated boards.
 Asymtek C740 Automatic Conformal Coat Sprayer
•Nordson Flash OFF Conveyor |
 Nordson Select Cure® IR Oven
•Adjustable Conveyor Width from 50.8mm–457.2 mm (2″–18″) in 0.1-mm increments. |
Dry Cabinets
 ECD® Smart Dry SD-10• SmartBAKE™ •Intelligent Light Status •283 liters (10 cu. ft.) |
 SEIKA ERC Co. Ltd. McDry Cabinet MCU-301 Qty. 2
•Rapid dehumidification drying unit |